Mold Filling Behavior of Titanium Melt in Thin- Walled and Complicated Cavities in Hypergravity Field
نویسندگان
چکیده
Article history: Received 10.09.2012. Received in revised form 27.11.2012. Accepted 27.11.2012. The mold filling process of titanium alloy in the thin-walled and complicated cavities in hypergravity field is the subject of this paper. The obtained results indicate that the filling process of the melt in the thin-walled and complicated cavity at different mould rotational speeds is quite complex. The free surface of the melt in the thinwalled ribs moves forward in a near planar way parallel to the gravity direction under different mould rotational speeds. The mold filling process with higher filling rotational speed, 300rpm and 500rpm shows that the free surface in the thinwalled ribs and backward filling in the radial runners are in the same vertical plane. Besides, the speed of backward filling in the radial runner is equal to that in the thin-walled ribs. The free surface during the backward filling process at the rotational speeds of 300rpm and 500rpm is a series of arc surfaces, while the free surface during backward filling with 150rpm is not obvious, for the free surface during the forward filling process occupies nearly the whole radial runner.
منابع مشابه
MOLD FILLING BEHAVIOR OF DOUBLE GATING SYSTEM IN ALUMINUMLFC PROCESS
The mold-filling behavior in the casting of aluminum alloy (A413) using lost foam casting (LFC) was explored. The effects of gate numbers, type of gating and casting thickness on the filling behavior were evaluated. Although, unlike convectional casting process, the gating system showed little effect onfilling ability, casting thickness created a greater effect on the mold filling. In contrast ...
متن کاملStudy on residual stresses of thin-walled injection molding
The residual stresses of the thin-walled injection molding are investigated in this study. It was realized that the behavior of residual stresses in injection molding parts was affected by different process conditions such as melt temperature, mold temperature, packing pressure and filling time. The layer removal method was used to measure the residual stresses at a thin-walled test sample by a...
متن کاملOptimization and numerical simulation analysis for molded thin-walled parts fabricated using wood-filled polypropylene composites via plastic injection molding
Plastic injection molding is discontinuous and a complicated process involving the interaction of several variables for control the quality of the molded parts. The goal of this research was to investigate the optimal parameter selection, the significant parameters, and the effect of the injection-molding parameters during the post-filling stage (packing pressure, packing time, mold temperature...
متن کاملFlow Patterns and Water Penetration in Water-assisted Melt Filling Using an Emulated Mold
Water-assisted injection molding (WAIM) provides a new way to produce hollow plastics parts and reduce production costs. The melt flow behavior when applying high pressure water has an important effect on the water penetration length and residual wall thickness of molded parts. So the purpose of this study was to visualize the flow patterns of melt and to characterize the water penetration beha...
متن کاملExperimental Study of Packing Time and Melt Temperature Effects on Shrinkage of a Thin Sheet Made of Wood-HDPE Composite
Injection molding is one of the most common processes which are used for manufacturing different plastic parts. This method includes 3 continuous steps: filling of the mold, cooling and driving the part out. A wide range of plastic and Non-Plastic materials can be used as raw material in this process. One of the most important advantages of this way of production is that it is very economic. In...
متن کامل